FlowVerification measures compressed air, water and power on your site and turns it into numbers your engineers and your finance team both trust. Per shift, per section, in Rands.
Three products that work together: hardware that captures the data, software that makes sense of it, and models that test changes before you spend the money.
Portable measurement kits that clamp on or hot-tap in and log flow, pressure, temperature and power on the same clock.
The software that turns raw logger data into answers: where the air and water go, what it costs, and who needs to act.
A digital twin of your compressed air or water network, calibrated against measured data, to test changes before you make them.
Measurement kits go in at the points that matter: compressor discharge, shaft columns, level take-offs, pump stations. No shutdowns, no cut pipes.
Data from every instrument lands on one timeline in FlowVerification Analytics. Flow is lined up against shifts, blasting windows and production.
Each finding comes with a cost attached and an owner. Re-measure after the fix and the dashboard shows whether the saving actually landed.
Generic dashboards show you a line. FlowVerification Analytics shows you the line against your shift cycle, your targets and your tariff.
Air, water, pressure, temperature and power are time-aligned, so you see cause and effect, not five separate spreadsheets.
Set targets for drilling, blasting and off-shift periods. Anything drawing outside its window is flagged as waste.
Flow is converted to energy and money using your own tariffs, so findings are ranked by what they're worth.
Compare air, water and power use per drilling team or section, and see which crews get the most out of each cubic metre.
Track compressor specific power, pump efficiency and aftercooler performance over time, not just on audit day.
One-page summaries for management, full data for engineers. Before-and-after views prove the saving.
Compressed air and water are often a mine's largest hidden energy costs. Most of the waste happens when nobody is watching.
| Compressed air networks | Off-shift leaks, open valves and pressure losses per level |
| Service water | Consumption per section and per drilling team |
| Dewatering & pump stations | Pumping rates against power drawn, pump efficiency |
| Rock drills & equipment | Air, water and power use per machine |
| Compressor houses | Specific power, load and unload, aftercooler performance |
The same platform works anywhere air, water, fuel or gas is moved, compressed or pumped.
| Compressor plants | Flow, pressure and power on rotary screw and centrifugal units |
| Pumping systems | Flow and power on parallel pumps to find the best operating point |
| Fuel & technical gases | Nitrogen, oxygen, CO₂, natural gas and fuel line flow |
| HVAC & cooling | Chiller and air-handling efficiency from power, water and air flow |
| Electrical networks | Load profiles, power factor and harmonics |
This dashboard runs on data from a real site. Change the date to see how consumption shifts from one day to the next.
FlowVerification was developed on South African mines: hot, wet, dusty and kilometres from the nearest network point. It's built to work there.
Deployed at mining and industrial operations across Southern Africa
No. Liquid flow is measured with clamp-on ultrasonic sensors on the outside of the pipe. Compressed air and gas probes go in under pressure through a standard 1" ball valve. Power is measured with flexible Rogowski coils and voltage clamps. Systems keep running throughout.
Yes. Capture instruments log on their own and data is collected when they're retrieved or come back into range. Analytics then lines everything up on one timeline.
In most cases, yes. Logger exports and existing site meter data can be brought into Analytics alongside FlowVerification Capture data. Tell us what you have and we'll confirm.
Either. Many sites start with a short deployment to find the biggest savings, then keep monitoring the areas that matter to prove the fixes stick.
You do. Dashboards are shared only with people you nominate, and you can export the full dataset whenever you want it.
It depends on the number of measuring points and how long you monitor. Book a demo and we'll scope a trial deployment for your site.
Tell us a bit about your operation. We'll walk you through the platform with data from a similar site and scope a trial deployment.